Foam Compression Machine

Description

The foam block compression machine is designed for press and roll packaging of foam blocks, foam sofas, spring sofas, and mattresses, achieving a 95% reduction in volume. This optimization significantly enhances storage efficiency and leads to considerable savings in both storage space and shipping costs.
 

Main Functions

• Compression: Efficiently compress foam blocks.
• Heat Seal: Utilize heat sealing technology for a secure seal.
• Roll Packaging: Employ a roll packing method to transform products into cylindrical packages.

 
Professional Compression System: Our machine features a professional PLC control system that guarantees high safety standards, including an emergency stop switch function. The compression process is swift, completing packaging in just 35 seconds while maintaining low packing costs that significantly reduce labor expenses. Additionally, it offers versatility with a 20:1 volume reduction ratio, enabling the compression of various foam blocks into flat-pack shapes without compromising product integrity, preventing deformation or damage during the process.
 

Intelligent Roll-Pack System: Automatically adjusts the package diameter based on the product’s thickness and length, creating a cylindrical package. The PLC control system allows input of a reasonable range of package diameter values for precise packaging.
 

Features

1. 1. Manual Bagging: Prior to compression, manual bagging of foam blocks is necessary using PE bags to ensure safe and effective compression.
2. 2. Maximum Compression: Achieve a 90% reduction in volume, allowing for efficient storage and cost-effective shipping.
3. 3. Adaptive Caliber Roll-Pack: Adjusts package diameter based on product dimensions to create a perfectly sized cylindrical package.
4. 4. Heat Seal Technology: The compressed foam blocks are transformed into a flat shape through heat sealing, creating a secure and sealed state.
5. 5. Impressive Travel Distance: The press plate boasts a travel distance of up to 1200mm, enabling the compression of foam blocks with a maximum height of 1200mm. Of course, we also accept customization and customize a higher itinerary.
6. 6. High Pressure: The machine exerts a substantial pressure of 60Tons, ensuring effective compression of foam blocks.
7. 7. Swift Process: The entire foam block compression and roll pack process takes only 35 seconds.
8. 8. PLC Control and SIEMENS Accessories: Adopting advanced PLC control and quality SIEMENS accessories for precision and reliability.
9. 9. Ease of Operation: User-friendly operation with an operational video and manual provided.
10. 10. Stability and Durability: The machine is built to be stable and durable, ensuring longevity in your operations.

 
Experience the Efficiency: Contact us to arrange a product test on our JK-C3 machine and witness the remarkable results achieved through our innovative foam block compression technology. Elevate your foam handling processes with precision, speed, and cost-effectiveness.