Automatic Tape Edge Machine

Description

 
The automatic mattress tape edge machine is an advanced sewing solution designed for the bedding industry, ensuring a precise and efficient finish for mattress edges. It seamlessly stitches the top and bottom panels to the mattress edge while applying a protective tape or ribbon for a clean and durable seal. With full automation, the machine can effortlessly turn corners and flip the mattress without the need for operator intervention, significantly enhancing production efficiency.
 
With an intuitive PLC touchscreen control, the system makes it easy to adjust various settings and supports multiple languages for a user-friendly experience tailored to different needs.
 
The smart continuous flow system seamlessly moves the mattress into the machine for tape edging and then transports it to the next station, allowing the operator to focus on sewing without interruptions. This efficient workflow significantly reduces labor costs while boosting productivity.
 

FEATURES

• 1. Versatile Sewing Head Options – Compatible with multiple sewing head models, including Singer 300U, Pfaff 5625, and Typical, providing flexibility for different production requirements.
• 2. High-Speed Performance – Features variable speed control, reaching up to 3,500 RPM for efficient operation.
• 3. Durable Construction – Built with a heavy-duty steel frame to ensure long-lasting performance.
• 4. Seamless Integration – Designed to fit into a continuous mattress production line, optimizing efficiency and minimizing labor costs.
• 5. High Production Capacity – Capable of processing over 18 mattresses per hour, enhancing productivity.
• 6. Smart Customization – Equipped with an advanced recipe system that allows operators to set parameters based on different mattress types and preferences.
• 7. Adjustable for Various Mattress Sizes – Supports mattress thicknesses from 3 cm to 55 cm with a heavy-duty lifting and angle adjustment mechanism.
• 8. Automated Precision – Automatically adjusts height and angle for consistent tape edging.
• 9. Smooth and Controlled Sewing – Adjustable speed settings enable precise stitching, smooth cornering, and straight-line sewing, adaptable to the operator’s skill level.
• 10. Efficient Mattress Handling – Integrated auto-flip system repositions the mattress to streamline the workflow.
• 11. Synchronized Conveyor System – Uses an anti-static leather conveyor belt with a motorized drive, ensuring stable and synchronized mattress movement.
• 12. Advanced Cornering Technology – Fully automated cornering system with auto slow-down and precision turning for seamless operation.
• 13. Enhanced Operator Convenience – Pneumatic foot lift system with an automatic needle-up function for effortless use.
• 14. Consistent Stitch Quality – Adjustable stitch length with precise coordination between the sewing head and conveyor speed for uniform results.
• 15. Easy Installation and Training – Comes with a detailed installation manual and instructional video for a hassle-free setup.
• 16. Customizable to Your Needs – Offers customization options to suit specific production demands.